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Benefits of Sundyne OH6 Centrifugal Pumps for Low Flow-High Head Applications

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Gas plants, refineries and petrochemical plants have numerous critical low flow-high head applications. In refineries, for example, distillation/fractionation columns require low flow-high head pumps for the reflux, overhead, reboiler and bottoms products. These hydrocarbons need to be pumped to high pressures to account for the column height and pressure losses in the piping. They also happen to have low specific gravity (0.5-0.7). The pump head, expressed in feet or meters, developed by the pump is inversely proportional to specific gravity. Therefore, to develop a given pressure, the pump must produce a high head, twice as high as it would for water. To complicate matters, light hydrocarbons are usually close to their saturated vapor pressure and prone to flashing. This implies low NPSH (Net Positive Suction Head) available at the pump inlet. To avoid cavitation, a custom designed inducer is commonly used to guarantee safe pump operation.

 

Sundyne has developed a unique expertise in low flow-high head applications with the most efficient, reliable, and compact centrifugal pump: the integrally geared pump, classified as OH6 by API-610.

With its speed-increasing gearbox and single Barske-style impeller, the Sundyne LMV pump develops high heads at low flows with the highest efficiency available. Experience and expertise in the design of inducers guarantee cavitation-free operation. The LMV pump produces the same head as a multistage pump, while occupying a fraction of the space required by a horizontal multistage pump. The vertical inline configuration, with the motor mounted on top of the pump reduces the footprint and therefore the need for an expensive concrete foundation.

Gas plants, refineries and petrochemical plants typically require that pumps comply with the stringent requirements of the API 610 standard. Currently in its 12th edition, the standard addresses pump reliability and maintainability, among other things. Sundyne pumps comply with the latest API 610 standard.  

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Below are the advantages of the Sundyne LMV pump over multistage pumps:

1. Highest efficiency

Low flow-high head OH6 pumps running at high-speed offer by far the best efficiency in the low flow ranges with reduced impeller friction losses. Hydraulics are custom sized for every pump to exactly match the Best Efficiency Point (BEP) to the customer’s conditions. Generous clearances eliminate the need for impeller casing wear rings. OH6 pumps maintain their efficiency with no degradation over time. 


2. Ease of maintenance
Maintenance of an OH6 centrifugal pump is quick and easy due to fewer parts than multistage pumps. Single stage and inherently larger clearances reduce shimming and lengthy fitment. The number of spare pump parts to keep in inventory is greatly reduced.


3. Ease of rerates

Low flow-high head OH6 pumps can easily be rerated, if the process conditions change over time, by changing the combination of impeller, diffuser, speed and inducer geometry.


4. Compactness
A compact design calls for shorter shaft spans resulting in lowered shaft deflection and improved shaft dynamics. This contributes to the high reliability of high-speed centrifugal pumps. Compactness of the pump contributes to a more economical solution, especially when special metallurgies are required for harsh applications, reducing weight with smaller pump cases and seals. Lower installation costs are also realized with a smaller footprint and foundation costs.

For more information about Sundyne LMV integrally geared pumps, contact Sundyne today.  

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Sundyne World Headquarters
14845 W. 64th Ave.  |  Arvada, CO 80007 USA  |  +1 303-425-0800  |  www.sundyne.com

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